Pressure Sensitive Adhesives (PSA) and Hot-Melt adhesive coating are Reel-to-Reel converting processes used in coating and laminating machinery to apply functional adhesive systems on flexible substrates, enabling instant or heat-activated bonding.
PSA remains permanently tacky at room temperature and bonds under light pressure, while Hot-Melt adhesives are applied in molten form and solidify upon cooling to form durable bonds. Both technologies rely on precision coating systems to ensure uniform adhesive distribution, controlled coat weight and consistent bonding performance.
These adhesive coating processes enable solvent-free or low-VOC production, high-speed operation and excellent adhesion across a wide range of substrates, supporting advanced industrial and packaging converting applications.
At ILAMCO, we design and manufacture industrial coating and laminating lines for PSA and Hot-Melt adhesive applications, integrating technologies such as slot die, gravure, reverse gravure, knife-over-roll and multi-layer coating systems, as well as Hot-Melt extrusion and application units for advanced Reel-to-Reel converting processes.
Technology selection is defined by key process parameters including target coat weight, adhesive performance, rheology and viscosity, required bonding properties such as tack, peel and shear strength, thermal management requirements, and the interaction between coating technology and production line speed to ensure reliable converting performance.
A PSA & Hot-Melt Adhesive Coating Line can be designed to include the following sections:
Integrated in-line converting processes and modular system configurations allow full adaptation to specific product requirements and performance targets. The production lines can include multi-layer adhesive application, transfer coating capability, double-sided coating systems and modular upgrades designed to enhance process flexibility, efficiency and scalability in advanced converting applications.
Substrates:
Coatings:
Key performance capabilities include packaging materials, grease-resistant materials, food contact materials, heat seal materials, technical coated materials, adhesive labels and linerless solutions, covering a wide range of industrial converting, coating and laminating processes used across flexible packaging, labeling and technical material applications.
Our Projects are engineered for industrial-grade durability and continuous 24/7 operation. Every component and system integration is designed to ensure long-term performance with minimal downtime.
Every line is built around each Client’s specific application requirements, with a modular architecture designed to support future upgrades and technology integrations as production needs evolve over time.
We provide commissioning, operator training, and worldwide after-sales service, ensuring each Client’s production line remains optimized, reliable, and fully supported throughout its entire operational lifecycle.
Explore every detail of our machines:
