Complete Coating and Laminating line to produce different papers and films with adhesive coatings over in-line pre-siliconized films/papers, laminating with frontal films and papers or pre-laminated materials.
The Coating line is designed for a simple and easy changeover of different products.
Main key steps of the project
- NDA (Non-disclosure Agreement) between the client and ILAMCO to ensure confidentiality of the exchanged information.
- Customized solution definition according to specific customer requirements in terms of line flexibility (materials and applications).
- Detailed design of the line.
- Engineering Project validation.
- Production process with periodical meetings with the client in order to follow up the construction process, discuss any technical issues and validate a perfect alignment of the Project with the client’s objectives.
- Assembly and commissioning.
- FAT (Factory Acceptance Test) in ILAMCO facilities.
- Disassembly and expedition.
- Assembly, start up and SAT (Site Acceptance Test) in client’s facilities.
- Production Ramp-up follow-up & Operational practices improvement.
- Sustainable long-lasting partner relationship in order to ensure the good fulfilment of the objectives of the Project.
Technological solution scope
Complete coating line with the following units:
- Automatic turret unwinder.
- Web tension control and corona treatment.
- 5 rollers coating head for solventless silicone application.
- Vacuum roller.
- Combined (driven-flotation) drying tunnel.
- Cooling rollers
- Humidifier.
- 2 rollers coating head for water based adhesive.
- Driven rolls drying tunnel.
- Driven rolls cooling tunnel.
- Humidifier.
- Scanner system.
- Vacuum roller – guiding.
- Laminating unit.
- Automatic turret rewinder.
- Front automatic turret unwinder.
Key Technology Achievements
- Multi process line: unwinding, printing, siliconizing, adhesive application, drying, humidifying, laminating, cooling and rewinding.
- 5 rollers silicone coating head.
- Interchangeable coating chariot in adhesive application unit.
- Closed loop for coating weight and humidity control.
Business added value
- Increased productivity thanks to the high speed of material processing.
- Easy job configuration and easy operation allowing medium runs volumes to be processed at low production costs.
- Integrated quality and process control.
- Multi-method coating application.
